Activated sludge plants: advanced technologies for wastewater treatment

Activated sludge plants are among the most advanced and effective solutions for wastewater treatment, widely used in various industrial and municipal applications. These systems are designed to remove organic substances and pollutants from wastewater through biological processes, in which microorganisms break down and transform contaminants into harmless byproducts.

Thanks to their ability to handle large volumes of wastewater and adapt to different operating conditions, activated sludge plants play a crucial role in ensuring water quality and environmental protection.

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How activated sludge plants work

At the heart of an activated sludge plant is the biological process that occurs in aeration basins, where wastewater is mixed with activated sludge, a combination of bacteria and other microorganisms. These microorganisms use the organic matter present in wastewater as a food source, converting it into biomass, carbon dioxide, and water.

To facilitate this process, oxygen is introduced into the basin through aeration systems, creating an optimal aerobic environment for microbial activity.

After the aeration phase, the treated liquid moves to a sedimentation tank, where the biomass (activated sludge) settles at the bottom, separating from the treated water. The clarified water, now purified, is discharged or subjected to further treatment, while the sludge is partially recirculated into the aeration basin to maintain the biological process, and the excess is removed for further treatment or disposal.

 

Types of activated sludge plants

There are several types of activated sludge plants, each designed to meet specific treatment needs and operational conditions. The main categories include:

  • Conventional Activated Sludge Plants: these plants follow the standard aeration and sedimentation process described above. They are widely used in municipal wastewater treatment plants, where they handle large volumes of urban wastewater. Conventional plants effectively remove organic matter and nutrients, but require careful management to maintain high process efficiency.
  • Continuous Flow Activated Sludge Plants: in these systems, wastewater flows continuously through the different treatment stages. Designed to provide steady and uniform treatment, continuous flow plants are suitable for large-scale facilities with high and consistent flow rates. Automated flow and process parameter management is essential for optimizing these plants.
  • Nutrient Removal Activated Sludge Plants: these plants are specifically designed to remove not only organic matter but also nutrients such as nitrogen and phosphorus, which can cause eutrophication if discharged into the environment. These systems integrate additional biological or chemical treatment stages to reduce nutrient concentrations, ensuring higher purification efficiency.
  • Moving Bed Biofilm Reactor (MBBR) Activated Sludge Plants: MBBR systems combine activated sludge technology with moving biofilm carriers, which provide a surface for microbial growth, enhancing treatment efficiency. These plants are valued for their compact design and ability to handle fluctuating organic loads, making them ideal for industrial applications or facilities with space constraints.
  • Pure Oxygen Activated Sludge Plants: instead of using air, these systems utilize pure oxygen for aeration, accelerating the biological process and allowing for higher contaminant removal efficiency. Although more expensive due to the need for pure oxygen, these plants are particularly useful for treating highly concentrated wastewater in limited spaces.