Supply Chain Digital Twin: Simulation and Control with TPK EYE and FLAYWATCH

Supply chain digitization is currently one of the most critical steps to making the HVAC/R industry more competitive and resilient. Managing components and systems destined for global markets requires constant visibility, predictive capabilities, and complete flow control. Transpack Group has introduced advanced tools that concretely embody the concept of an operational digital twin : TPK EYE, a software that provides KPI dashboards to monitor warehouse and logistics performance, and FLAYWATCH, an intelligent device for monitoring transport conditions. Together, they enable the digital reconstruction of supply chain behavior, providing real-time data that helps prevent critical issues, optimize processes, and increase the reliability of HVAC/R shipments.

TPK EYE: the digital representation of logistics processes

At the heart of the Transpack digital twin is TPK EYE , a proprietary software that collects and delivers key information on the progress of logistics processes. Through intuitive and continuously updated dashboards, planners and supply chain managers can monitor indicators such as performance, quality, safety, inventory, and complaint management.

The approach isn't limited to a snapshot of the present: TPK EYE allows you to identify patterns and anomalies that help prevent slowdowns or critical issues. In this sense, the software becomes a predictive tool, capable of anticipating potential inefficiencies and guiding targeted operational choices. For the HVAC sector, where the timing and accuracy of supplies directly impact project completion, having a "digital dashboard" of this kind means transforming logistics into a factor of competitiveness and reliability .

FLAYWATCH: the digital representation of shipments

While TPK EYE provides a comprehensive view of the warehouse and internal operations, FLAYWATCH is the digital component that tracks products throughout their journey. Through integrated sensors, the system records key parameters such as temperature, humidity, acceleration, and light, providing a complete picture of transport conditions.

The collected data is sent to cloud platforms and can be accessed in real time via web or mobile applications. This allows you to know exactly how HVAC components are traveling, preventing damage resulting from unsuitable conditions and providing objective documentation to support shipment quality. For designers and companies in the sector, it means having complete transparency across the supply chain , with the ability to trace every stage of transportation and ensure delivery compliance.

Digital twins in practice: concrete benefits for the HVAC supply chain

The combination of TPK EYE and FLAYWATCH allows Transpack to recreate a true digital twin of the supply chain , where internal processes and external shipments are continuously monitored and analyzed. This approach brings tangible benefits to those working in air conditioning and refrigeration:

• Prevent critical issues : Thanks to predictive data and continuous monitoring, issues can be addressed before they turn into delays or damage.
• Resource optimization : digital representation allows you to better calibrate loads, spaces and flows, reducing waste and inefficiencies.
• Greater transparency : designers and companies have access to certified and shareable information, essential for ensuring reliability and compliance with regulations.
• Decision support : Having a digital twin means basing logistics strategies not on hypotheses, but on concrete, real-time data.

A new paradigm for HVAC/R designers and professionals

The digital logistics offered by Transpack isn't just operational support: it represents a true paradigm shift for the HVAC/R sector . In a market where efficiency and sustainability are increasingly in demand, being able to count on a partner that integrates digital monitoring, transparency, and predictive capabilities becomes a crucial competitive advantage.

With TPK EYE and FLAYWATCH, Transpack shows how the idea of digital twins can be applied concretely to the supply chain, providing designers, installers and companies with an advanced management tool that combines safety, innovation and sustainability .